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ISAC Build - The Antenna
Wednesday, October 5, 2016
By Wulf

Depending on which shoulder you are carrying your sling bag on determines where the antenna array goes. The back half with the hole I consider to be the bottom and the hard angle is the top. For a left shoulder sling, therefore, you want to drill your hole for your threaded bar on left side, reverse for the right. Basically, you want the antenna on the outside and not tucked against your head.

Threaded bar - you want to cut it down to 2 1/2'' at the very longest. I had to cut mine with a jig saw and crappy clamps; I am super surprised I still have all my fingers. Again, though, cut it to whatever length will work for you - just don't cut your fingers!

Screw your threaded bar into your ISAC.

Take your dowel rod and cut a piece about 6'' long. Cut another piece about 1/2' long. Get your dremel and sanding wheels and sand the long dowel rod. For mine, I sanded a sharp point on one end, squared the part that was not covered by the vacuum belt, and made the rest a flat rectangular shape. I do not have pictures of this but just kind of make the shape that you need. Drill a hole in the rounded part for the threaded rod to attach. Take your shorter piece and square it up as well, after drilling a hole all the way through it - it is going to cover the threaded bar attached to your ISAC.

ISAC Build - Finish Work
Wednesday, October 5, 2016
By Wulf

Take wood filler and fill in anywhere you need to - I had to fill in the edge of the circle because the drill shredded the edge at one point. After that dries, sand, sand, sand until you are sick of sanding and then sand some more. The smoother the surface the better. You can also sand in details, if desired.

Once you are happy with your basic shapes and sanding levels, spray a base coat or two of the silver metallic spray paint. Coat all the wood. Let dry.

Check the humidity outside before attempting the next part. No, really.

I tried to use the spray plasti dip but gave up on that idea really quickly as I could not get the dip to not pit. Using a plastic container, I used the pourable plasti dip and (I kid you not, 11 tries later) I managed to get a good dip on the piece. Basically, get your ISAC coated in a nice, even coat of plasti dip (it will not be perfectly smooth no matter what you do so just run with what looks good). If you hate the dip, just peel, sand, paint, and redip.

Dip both pieces of the dowel rod (or spray paint them black).

After everything has cured, not dried, cured, you can thread the rod back into the ISAC and rebuild the antenna. To attach your vacuum belt, cut the loop so you have one long piece and attach it to the long dowel using electric tape and your zip tie (make sure the clasp is underneath the antenna. If there is writing on the belt, sharpie it black.

Take your aluminum tape and add accents - I taped the sharp tip and the junction of the two rods to make it look like it was a solid piece of metal.

If desired, scrape through some of the plasti dip to show the metallic spray paint underneath. Add any other detail work you see fit.